Smart Factory
Security Management Case
Digital Management Upgrade Practices for Lean Production and Safety Control
Project Background
Smart manufacturing & lean production raise higher on-site demands for efficiency, safety and control. Strict headcount limits apply to key areas/confined spaces/core units—exceeding risks disrupting production, order and safety.
To achieve visualized, standardized, and proactive management of the production site, the company launched a smart factory staffing control and overstaffing early warning system project, reshaping its personnel management model through digital means.
Project Requirements
Personnel Monitoring
Real-time monitoring of the number of people in key designated areas accurately reflects the dynamic changes of on-site workers
Staffing Standards
Institutional occupancy limits are embedded as system parameters, turning policy into enforceable system rules
Overload Warning
When occupancy nears or reaches the limit, the system automatically triggers alerts for early risk intervention
Visual Tips
The on-site display visually presents the number of people and their status in the area, guiding people to enter and exit appropriately
Solution
High-precision people counting devices at key area entrances/exits auto-identify movement direction and real-time regional headcount. The system adapts to complex industrial environments, ensuring stable, accurate stats during high-frequency access and enabling closed-loop management from data collection to on-site control.
Project Benefits
Visualization
Key area headcount becomes real-time visible, enabling managers to monitor on-site personnel load anytime
standardization
Systematize headcount quotas and alarm thresholds to form unified, enforceable staffing standards
Risk Control
System alerts on headcount approaching limit, enabling proactive prevention over reactive response
Lean
Personnel data fuels production optimization, streamlining workforce & on-site resource allocation
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